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Cleanroom Rotary Die Cutting

Clean Room Rotary Die Cutting

ISO Class 8 environmentally controlled clean rooms are available for every step of the manufacturing process

Precision Die Cutting

Precision Die Cutting

High speed converting of thin gauge films, papers, foams, foil, adhesives, and specialty materials

Flatbed Die Cutting

Flatbed Die Cutting

The advantages include precision accuracy, low tooling costs, shorter tooling lead time and the ability to die cut thicker materials

With over 50 years of expertise in providing customers with innovative converting solutions, PLITEK® has remained the leader in precision die cutting and narrow web converting of films, foams, adhesive tapes, and other thin gauge materials. Die cutting is a fabrication process which employs specialized equipment and tools to convert stock material by slitting, cutting, laminating, forming, and sealing it into custom shapes and designs.

Utilizing our state-of-the-art equipment, we work collaboratively and confidentially with our customers through all stages of their product life cycle from product development and prototyping to high volume production and fulfillment. Extensive die cutting capabilities enable us to produce precision components from a range of materials for a variety of applications. Die cut components can be supplied as pieces, sheets, or rolls.

Capabilities


  • ISO Class 8 clean rooms 
  • Die-cutting 
  • Kiss cutting 
  • Slitting
  • Multi-layer laminating
  • Automated slug removal
  • Perforating 
  • Sheeting 
  • Scoring/Bending/Forming
  • Folding (2-ply, 4-ply W)
  • Web cleaning
  • Cold forming
  • Cold and heat sealing 
  • Island placement
  • In-line vision inspection
  • In-line laser cutting 
  • Tooling (Medical grade, steel rule, machine cavity punch, chemically etched, combination)

ROTARY DIE CUTTING

Rotary die cutting is the process of cutting or perforating a desired shape out of a single or multi-layer flexible material using rotary die cutting equipment and tooling. During the process, a continuous web of material is fed through the rotary press though the nip rollers to a cylindrical die that cuts, perforates, or creases the film. Tight tolerance capabilities, sensor registration, and in-line vision inspection make rotary die cutting ideal for cutting intricate parts with multiple layers. Our equipment has been optimized to allow for efficient dispensing of the finished die cut parts. High processing speed makes it ideal solution for high volume production. Rotary die cut components can be supplied in a variety of peel tab options such as slit liners, folded liners, peel tabs, extended liners, perforations, and creases. 

Our equipment allows for multiple material lamination, slitting, sheeting, and in-line cutting registration making it an efficient solution for high volume and quick turnaround production. 

Rotary Die Cutting

FLATBED DIE CUTTING

Also referred to as steel rule die cutting, flatbed is a type of die cutting that cuts the stock material by pressing a sharp steel rule die into the material against a flat surface stamping out shapes. This die cutting method allows for good tolerance capabilities by precisely stamping shapes out of films, foams, and adhesives. The advantages of steel rule die cutting include: precision accuracy, low tooling costs, shorter tooling lead time and the ability to die cut thicker materials. Tooling can be designed with medical die board materials for clean room production.

Parts can be provided in roll, sheet, or piece form with a variety of peel tab options such as slit liners, folded liners, peel tabs, or extended liners. 

Flatbed Die Cutting
Explore Converting Applications

Learn how we’ve helped our customers with a wide range of converting solutions