For a large volume polymerase chain reaction (PCR) diagnostic device manufacturer, PLITEK® provided a consolidated supply chain solution for diagnostic device components. First, medical grade film extrusion per specification and precision die cutting three parts using optical registration. Next, quality to produce one (set) which is then assembled in each PCR device. The challenge was to extrude a film from injection molding grade resin, per customer’s specification. Applying our material science and process expertise, we were able to deliver the desired solution for the diagnostic device components.
Our vertical integration allowed our client to consolidate supply chain reducing shipping cost, lead time, and overall price per piece. PLITEK®‘s ability to complete IQ, OQ, PQ validation in time allowed the customer a faster market launch. PLITEK® worked closely with the client’s engineering, quality, and purchasing teams to provide validation and production quantities. For every project, we strive for: on time, on quality, and below the target price. The production volume of the diagnostic device components has been increasing 2021.
Vertically Integrated Precision Converting
For more than fifty years, businesses of all sizes and from a broad range of industries have chosen PLITEK®. Our engineering expertise, high-volume precision manufacturing, and exceptional service consistently keep us as a top converting leader. Our vertically integrated processes help reduce both time and costs while our advanced converting equipment delivers impressive capabilities. Just like in the example with the diagnostic device components.
Our vertically integrated business model is designed to provide our customers with a streamlined manufacturing experience, complete with process control and efficient timelines. PLITEK® offers the flexibility and resources to start with small runs for prototype development, feasibility studies, and process validation, and can scale up to full-scale manufacturing. We also provide expert guidance on material selection and optimization. We help bring your idea to life with efficient, large-scale production.
Combination of engineering expertise, materials science, prototyping capabilities, ISO Class 8 clean rooms, and vertically integrated manufacturing allow us to provide innovative solutions for even the most complex diagnostic device components.
PLITEK® is an ISO 9001:2015 and ISO 13485:2016 certified global converting leader.