Accelerating Product Development Through Integrated Design, Prototyping & Material Expertise
PLITEK®‘s vertically integrated precision die cutting and precision converting manufacturing along with engineering and manufacturing teams help customers enhance the product development process. We combine expert design assistance, material selection guidance, and rapid prototyping within a vertically integrated manufacturing environment. Our vertically integrated solution approach is rooted in the expertise of a multidisciplinary team. They ensure that every aspect of the design is optimized for manufacturability and functionality.
How PLITEK® Vertically Integrated Manufacturing Enhances Product Development:
Prototyping for Validation: Rapid prototyping services enable our clients to validate their designs quickly and efficiently. This step is crucial for making necessary adjustments before moving into mass production.
Expert Design Consultation: We start with a design review, ensuring that the initial part is not overly complex and is feasible for manufacturing. Then, leveraging vertically integrated manufacturing and experience in die cutting, laser cutting, laminating, film extrusion, and adhesive coating, we can make recommendations for smart design adjustments and alternative materials. This process helps ensure the part is functional and manufacturable at scale.
Material Selection Guidance: Material choice plays a critical role in the success of any converting project. We help clients evaluate and select films, adhesives, foams, liners, and specialty substrates that meet both performance and processing requirements. We often consider downstream processes like die cutting, laser cutting, or multi-layer lamination.
Optimizing Component Integration: Our vertically integrated manufacturing model allows us to evaluate how materials and design features interact throughout the assembly. Whether the product includes multiple adhesives, custom-extruded films, or precision die-cut components, PLITEK® offers insight into how those elements will function together. This is crucial in medical diagnostics, wearables, and complex multi-layer devices where the placement and interaction of various components can significantly impact performance.
Explore our converting capabilities:
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